In fashion there are many moving parts and many people who touch the product while it is produced. I often have to remind myself that we are making something out of thin air. I am not just running a business that sells sustainable sailing apparel, I am also manufacturing sailing apparel. The fun part is designing the product, but honestly that takes the least amount of time.
It’s widely known that most of the clothing that is sold in U.S. stores is made in China or somewhere like China. I often wondered why this is so. It’s a history lesson of sorts. The U.S. hasn’t endured the upheaval of other countries that often fosters the type of industrial revolution necessary to spark the infrastructure necessary to make clothing. The garment district in New York City at the turn of the century is where most of American clothing was once made. This is where the most beautiful garments of our time were produced. Although it still thrives, it is very much out sewn by other countries and the polluting fast fashion industry we have grown accustomed to.
The U.S. economy currently is based on service as opposed to manufacturing. Sweatshops overseas now do most of the manufacturing of the U.S. apparel market.
Manufacturing in Los Angeles has been a comedy of errors. What they committed to taking five days, has taken five weeks. They blame each other for the delays and there is one error after another. Sometimes, they even blame us, but we just laugh about it. Honestly, if I didn’t have a business partner who is cool, calm, and clear headed in the face of adversity all would be lost. I’ve never really been thrown under the bus by a woman at work before, but I have recently been accused of being “emotional” when I was being a business woman who demanded accountability.
Our pattern maker, our project manager, our embroidery house, our zipper manufacturer and our seamsters all work together to make our jackets. This is only after the 6 months we spent milling our beautiful custom 100% Merino fabric. Its archaic, but they actually use Uber to move pieces of fabric around. Coordinating so many moving parts is no easy task as each entity has it’s own timeline.
I took three trips and spent nine days in our factory over the past month. Still, it is a painstakingly slow process. Text messages fly around daily in coordination and it is easy to see why China is a preferable option to the process in L.A. Nevertheless, we are committed to sustainable products produced ethically on U.S. soil.
Someday, it will be a smooth operation. For now the errors, mistakes and mishaps are a learning tool for bettering our future operations and production processes. No one can ever accuse me of not understanding the process.
Love and blessings to all.